Starfire ZK CDI

dayleedwards@rushpost.com

 

 

The STARFIRE ZK CDI unit is designed to replace the OEM units fitted to the Kawasaki H1D, H2 and KH400 series of bikes.  A sub model replaces the two OEM boxes on the H1E/F and KH500.This unit replaces ALL the four original CDI boxes of the H1D/H2 with one small and compact unit, the size of a pack of cigarettes, and directly replaces the OEM unit on the KH400.

Several improvements to the stock system are incorporated to allow for the now ageing components in the magneto assembly, and trigger or signal coils.

Unlike the other models in the Starfire range, these units work as the original units, and require intact magneto coils to work.

The size of the unit is :

3 1/2 inches long, 2 3/4 wide, and  1 1/4 high
Distance between mounting holes is 3 3/4.

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Fitting instructions for the Kawasaki model H1E/F/KH500

$71US, + $35 shipping

1) Remove old units from bike, and mount the Starfire unit in place. This can simply be held safely to the platform with double sided tape, although mounting lugs are supplied.
2) Connect the RED wire from the cdi to the RED/WHITE in the harness. This is the ignition coil primaries.
3) Connect the the BLACK wire from the CDI to a firm ground.
4) Connect the ORANGE  CDI wire to the ORANGE wire in the harness. This is the high voltage from the magneto.
5) Connect the GREY CDI wire to the BLACK/WHITE in the harness. This is the existing kill switch.
6) Connect the BROWN CDI wire to the BROWN in the harness. This is the magneto coil ground.
7) Connect the WHITE CDI wire to the WHITE in the harness. This is the trigger coil.
8) The bike will run. It is recommended to check the timing after installation.


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Fitting instructions for the Kawasaki model H1D/H2

$118US, + $35 shipping

1) Remove old units from bike, and mount the Starfire unit in place.
This can simply be held safely to the platform with double sided tape, although mounting lugs are supplied.
2) Connect the ORANGE, BLUE, and DARK GREEN wires from the cdi to the three RED wires in the harness. These are the left, center and right ignition coils, respectively.
3) Connect the BLACK wire from the CDI to a firm ground.
4) Connect the BROWN CDI wire to the BLUE wire in the harness. This is the ground for the magneto coils.
5) Connect the GREY CDI wire to the BLACK/WHITE in the harness. This is the existing kill switch.
6) Connect the RED CDI wire to the GREEN in the harness. This is the Low speed magneto coil.
7) Connect the WHITE CDI wire to the WHITE in the harness. This is the High speed magneto coil.
8) Identify the three WHITE wires in the  harness. These are the three pickup/signal coils.
       The YELLOW wire from the CDI goes to PU coil LEFT
       The PURPLE wire from the CDI goes to PU coil CENTER
       The LT GREEN wire from the CDI goes to PU coil RIGHT.

The bike will now run. It is recommended to check the timing after installation.

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Fitting instructions for the KH400

$118US, + $35 shipping

1) Remove old unit from bike, and mount the Starfire unit in place. This can simply be held safely to the platform with double sided tape, although mounting lugs are supplied.
2) Connect the ORANGE, BLUE, and DARK GREEN wires from the cdi to the ORANGE, BLUE and GREEN wires in the harness. These are the left, center and right ignition coils.
3) Connect the BLACK wire from the CDI to a firm ground.
4) Connect the  BROWN CDI wire to the BLACK in the harness, this is the magneto coil ground.
5) Connect the GREY CDI wire to the BLACK/WHITE in the harness. This is the existing kill switch.
6) Connect the RED CDI wire to the RED in the harness. This is the magneto coil.
7) Connect the WHITE CDI wire to the WHITE in the harness. This is the magneto coil high speed tapping.
8) Connect the YELLOW wire from the CDI to the RED/WHITE in the harness,  PU coil LEFT
9) Connect the PURPLE wire from the CDI to the BLUE/WHITE in the harness, PU coil CENTER
10) Connect the LT GREEN wire from the CDI to the GREEN/WHITE, PU coil RIGHT, PU coil RIGHT.


The bike will now run. It is recommended to check the timing after installation.